NTSB Reports Important Steer Axle Tire Failure Testing Results
After conducting testing of natural tire delamination and simulated tire blowout failures on the steer axle of a motorcoach, the US National Transportation Safety Board (NTSB) reported important results that questioned pervasive thought and conventional guidance to drivers regarding such events. Conclusions derived from the report include:
- Tire delaminations produced rotation and torque at the handwheel,
- Some tire failures trials produced lateral force impulse that presented considerable difficulty for maintaining control, while others were “no problem” and presented little challenge,
- Tire delaminations produced sudden, though different from event to event, turning of the vehicle,
- Detection of underinflated tires by visual inspection or “thumping” was not accurate and not advisable. A tire gauge must be used to evaluate tire pressure,
- Progressive loss of air pressure – even to less than 50% of manufactures recommended pressure – were imperceptible while driving and
- Braking, contrary to conventional wisdom and guidance, was shown to not degrade, but improved vehicle control.
The testing was commissioned in an effort to explain factors that may have contributed to a driver’s loss of control of a motorcoach. To this end the NTSB conducted a literature review and ultimately testing regarding effects of steering axle tire failures on handling characteristics and dynamics of a bus or motorcoach. The Board cited numerous studies it found instructive, but no published studies examining the dynamics of buses or motorcoaches in response to tire failure. For this reason, the NTSB undertook its tests to evaluate the effects of steering axle tire delamination or blowout failures on a driver’s ability to maintain control of a motorcoach. Although it was not part of the original plan, the effect of braking on vehicle control was also specifically evaluated.
The NTSB tests were supported by the parties to its investigation and with the active participation, advice and assistance of individuals associated with: Continental Tire, Federal Motor Carrier Safety Administration, Motor Coach Industries, Inc., Greyhound Lines, Inc., The Goodyear Tire & Rubber Company, SmarTire Systems, Inc., Continental AG, Detroit Diesel/Allison Transmission Distributor and TRW, Inc.
Test conditions and response were recorded via the Last Stop Record which provided a snapshot of vehicle data for the 104-second interval preceding engine shutdown, including the vehicle speed (mph), engine speed (rpm), engine load percentage, throttle percentage, and whether the brakes were applied at the time of the tire failure and/or in the intervening period until the vehicle was brought to a stop. Sensors to monitor tire pressure and temperature and steering wheel torque were used. Global Positioning System (GPS) data were recorded to track the location of the test vehicle on the track.
New Test Results: A Breakthrough in Understanding Front Tire Failure Crashes
Filed under: Crash Reconstruction, Random, Testing, Tread Separation
By Mark Arndt
Not all tire tread separations are equal and new testing documents previously unknown differences between a front tire failure and a rear tire failure. Almost universally, tread separation event testing is limited to rear tire failures. Most of the Ford Explorer/Firestone Tire crashes involved rear tires and the causes of these crashes are attributed to a variety of vehicle factors – the largest factor relates to adverse changes in vehicle controllability.
So why do vehicles that have front tire tread separations get into crashes?
The answer, in part, is explained because despite decreased sensitivity to steering the failure event is startling, produces violent vibration and loud noise and pulling. Pulling is turning of the vehicle without the driver turning the steering wheel. Of course, the vehicle steering characteristics also changed suddenly and nonsymmetrically, complicating the driving task. New testing of front tire tread separation demonstates for some vehicles a substantially increased pulling response comparable to equivalent rear tire failure. New testing also documents a torque response transmitted through the steering wheel that may jerk the steering wheel from the driver’s grip.
As a rule of thumb, when a rear tire experiences a tread separation the resulting change in the vehicle’s understeer gradient, a key measure of the vehicle turning characteristics, is roughly three degrees per G (3 deg/G) . Where, G is equal to the acceleration of gravity. And, when a rear tire experiences a tread separation event all vehicles ever tested respond in dynamic maneuvers with oversteer – in other words, they spin-out.
It is perplexing that the same changes at the tire that makes a vehicle spin-out when there is a rear tire failure also makes a vehicle less likely to spin-out when there is a front tire failure – in other words, when there is a front tire failure the vehicle will understeer more and become less sensitive to steering. The new testing results show that an external disturbance may play a greater role that previously understood.
Mark W. Arndt
